Cutting Edge End Mills Coming From Iscar Can Boost Productivity While Lowering Costs

Manufacturers and die & mold shops can remove chatter problems in numerous milling operations with Iscar's unique Chatterfree carbide end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This allows faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report greater edge life due to reduced chatter. The chatter-free feature is attainable in both solid carbide endmills and tips in Iscar's Multi-Master replaceable-tip family. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for Multi-Master tips. These new endmills are perfect for reduced power machines with ISO40 or BT40 adaptations. The solid carbide variant can achieve full slot machining up to 2xD. Depth capability on the replaceable-tip version is more moderate since the active length is shorter. In full slotting applications on alloy steel, the solid carbide construction conveniently handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

Finishred - New Solid Carbide Endmills

Iscar is releasing the EFR.. B44 and the MM EFS.. Finishred a innovative solid carbide end mills family. The Finishred carbide endmill is a blending of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more briskly and proficiently than classical endmills. However, roughing endmills leave grooves on the machined surface. In consequence, after using a roughing endmill, a finishing endmill has to be used in order to acquire a flush surface finish. This involves time-consuming tool change, setup time and inevitably of maintaining two endmill types in the inventory.

Features of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature 4 flutes with 45 degree helix, two serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially farther from the tool axis than the cutting edges of the serrated flutes. The finishing flutes banish the grooves caused by the roughing flutes, leaving a smooth surface finish.

The tool is fully functional and enables running at rough machining parameters, resulting in finish surface quality.

The distinctive tool design lessens vibration at high load applications.

The tool creates short and long chips concurrently. This chip mixture is evacuated more readily than each individual chip type, an excellent solution in slotting and cavity milling applications.

The Finishred is also offered with the Multi-Master indexable milling head alternative which combines the Finishred includes with the usefulness of little setup time, no regrinding costs and the wide range of shank and extension choices are available for the Multi-Master milling heads.

A single tool replaces the roughing and finishing endmills; therefore lowering stock.

Tool change and setup time can be omitted.

An extra tool position is gained on the machine

New Chip Splitting Solid Carbide Endmills for Heightened Metal Removal Rates

ISCAR is establishing the ECP-3/4L family of chip splitting endmills. The innovative endmills are obtainable with 3 and four 38 degree flutes in grade IC900. They feature 2xD and long shanks with decreased neck diameter, which facilitate machining along high shoulders, at high feeds. These endmills, due to their chip splitting element and force distribution can be used very effectually on low power machines (CAT40/BT40/ISO40). The serrated cutting edge incorperates flat peaks which leave a better surface finish, in association to the current rougher carbide endmills. The ECP endmills are favored for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preliminary tests conducted at many customers' locations showed remarkable results.

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Push Pull Testing for the Railway industry for proof of reliable anchor fixings. Calibrated push pull force gauges are used for stress load testing along with tensile strength pull testing procedures. Proof of load testing undertaken, measured, recorded in a reliable and standard way to BS5080 Part 1 standards.

A Few Of The Several Advancements In Carbide Inserts From Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.

Cutting Edge Cutters And Carbide Insert Arrangements From Iscar To Better Maximize The Machining Process
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.

Iscar Adds Their Latest Creations To A Lengthy Line Of Prospering Hole Generating Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

Iscar Announces A Completely New Family Of Slitting Cutters Applying Tang-Grip Technology And The Strength Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

Some Of Changes In Carbide Inserts Thanks To Iscar Across The Last Decade
Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.

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